Axis 5800 Manuale di Servizio

Glassfront BevMax 3 5800-4 Vender Model DN5800 - 4 Production Run 8882AH & higher Manufactured by Dixie-Narco, Inc. P.O. Drawe

10DELIVERY (PICKER) CUP ASSEMBLY The delivery (picker) cup assembly is located on the XY vend mechanism. Its purpose is to pick the product from th

11PROGRAMMING GENERAL INFORMATION In order to fully utilize the many features of your vender it is important that you first understand the options av

12“” and display will show “PR $##.## B(tray letter) Row Set”, press “*” to set more prices or CLR to return to SET PRICES. Press CLR Key again to

13 BevMax 3 5800-4 Z Board Programming Service Mode Test Mode Setup Mode 1 Setup Mode 2 Satellite Mode (Multimate) A Step through below A Ste

14SERVICE MODE MENU ITEMS Note: Menu items with the ** are not currently available. SERVICE MODE Enter SERVICE MODE by opening the service door and p

151. Pressing the “” key will toggle between enabled and disabled for the entire machine, the display will show the new state i.e. enabled or disab

16B(tray letter) Row Set”, press “*” to set more prices or CLR to exit to SET PRICE. 3. Single selection. Press the keypad numbers of the price you

17 LB – Low battery. CTRL PWR OUT – Power lost. KEYPAD ERROR KEYPAD – Keypad not installed. COIN MECH ERROR CM CC – Coin Mech disconnected. CM

18setting. Cup Sensor On is used in all BevMax 3 5800-4 Venders produced 3/26/08 and after. • Key 1 = Position Test. Note: The left or top door sw

19LED on the controller also will be on when a “1” is displayed. “Hm” indicates whether the picker home switch is closed. A “1” indicates that the p

2 Table of Contents GENERAL INFORMATION... 4 Vender Safety Precaution

20• Australian Rules. If enabled, the VCU will set the clock back one hour on the last Sunday of March (1:00 AM), set the clock ahead one hour on t

21TEST VEND - Press key “9” Allows the service technician to test vend any item. The service door must be closed or open all the way so the discharg

22MASTER RESET - Press key “F” (PASSWORD REQUIRED) Allows the service technician to restore factory defaults to the machine or reset the Controller

23to “SETUP MODE 1” or press the “A” key to advance to the next menu item below. DATE/TIME - Press key “5” Shows the year, month, date, and time set

24c. Verify the pins of the new Eprom are not bent before installing in the Eprom socket. d. Install the new Eprom in the Eprom socket. Ensure the

25previously defined Space-to-Sales blocks. 2. Pressing a tray selection followed by “” will configure an entire tray as a single Space-to-Sales bl

26two separate displays. Press the number “4” on the keypad and display will show “Price Display”. Press the “” Key and display will show “Price D

27PR $ on the display. Press the “” key the display will ask “ALL Prices Set Ok?” Press the “” key to accept or press the CLR key to go back one st

28♦ When enabling or disabling single selections the opposite state of the current setting will be used. For example: if you currently have selection

29CLEANING DO NOT USE A WATER JET OR NOZZLE TO CLEAN THE VENDER GLASS DOOR The display glass should be cleaned inside and out with paper towels and g

3Picker Cup at Wrong Location X Axis Flow Chart...41 Delivery Port Door Flow Chart...

30 BEVMAX 3 5800-4 Z++ MDB CONTROLLER CONNECTIONS CONNECTION NOT USED CONNECTION PEPSI/GENERIC DESCRIPTION CONNECTION NOT USED CONNECTION PEPSI/GE

31 BEVMAX 3 5800-4 TROUBLESHOOTING “XY” ISSUES 1. Selection will not vend. a. Does a different selection vend? i. Perform TEST VEND in TEST MENU

32a. Check error list. Does error list show “VEND ERR”, with selection included in vend error list when pressing “A”? b. A previous vend operation

332. At the home position the “X” (top far left) home switch will light an amber LED on the control board. a. Adjust the X drive belt. d. Check th

34 XY not working Visual check. Where is picker cup located? HOME NOT HOME Is vender plugged in? NO YES Go to Factory Diagnosti

35 Check X Home = Yellow light. Visual check. Where is picker cup located? HOME NOT HOME In position test. Press “0” key to cycle pl

36 Manually activate the switch and light cycles on and off. YES NO Check, repair, or replace switch or

37 Check, repair, or replace switch or harness. Problem solved? YES NO Replace control board. Check

38 Do the Encoder counts increase & decrease when moving the XY manually? YES NO Encoder is bad

39 Picker Cup not working Visual check. Where is picker cup located? HOME NOT HOME Is vender plugged in? NO YES Go to Factory Diagnostics

4VENDER SAFETY PRECAUTIONS Please read this manual in its entirety. This service information is intended for use by a qualified service technician w

40 Do a Keypad test. Go to Factory Diagnostics. Check encoder counts. Send to home, does home switc

41 Go to Factory Diagnostics. Check encoder counts. Send to home, does home switch light come on? YE

42 Close door and do a test vend. Does it work? YES NO Open service door. Pull top door switch ou

43COIN ACCEPTANCE ISSUES PROBLEM CAUSE FIX Coins Returned to Customer With No Credit Issued 1. Coin Jam in Mech 2. Flight Deck Dirty 3. No Power

44 These charts are intended as a guide to isolate and correct most problems you might encounter. Should your machine show ‘OUT OF SERVICE”, go in t

45 ALL BILLS ARE REJECTED All bills are rejected.Main Power OFF /Disconnected.Apply powerBlown FuseCheck fuses andreplace ifnecessary.Machine is Out

46 INCORRECT CHANGE DISPENSED Incorrect changedispensed.Vend prices setincorrectly.Check price andreset ifnecessary.Coins not laying flat intubes.Ch

47 SELECTION WILL NOT VEND Selection will not vend.Vend price set incorrectly.Check price andreset ifnecessary.Insufficient credit.Check price,ensur

48 Defective Relay ICE / FROST ON EVAPORATOR Ice / frost on evaporator.Condensate drainplugged.Clear drain.Air leak.Check product doorseal and cabl

49 COMPRESSOR WILL NOT START Compressor will not start.Service door open.Close servicedoor.Compressor isunplugged.Plugcompressor inoutlet on face of

5 WARNING: TO AVOID THE POSSIBILITY OF A FIRE HAZARD, DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE SERVICE A

50 MACHINE NOT COOLING Machine not cooling.Dirty or cloggedcondenser.Clean.Defective thermostat. Replace.Restricted airflow.Check rear screen forobs

51 BevMax 3 5800-4 Domestic Block Diagram Cup Sensor Cup Motor Plunger in switch Plunger out switch Cup Boa

52 BevMax 3 5800-4 Export Block Diagram Cup Sensor Cup Motor Plunger in switch Plunger out switch Cup Boar

53 BevMax 3 5800-4 Cabinet Diagram (Domestic & Export) To P14/P8 control board To P15 control board Y Motor Board 80492354xx1 Sensor Plate X M

54 To P3/P6 Y Motor board To X Motor To Power BevMax 3 5800-4 5800-4-4 Cabinet Diagram (Domestic & Et)Z Control Board 80492772xx1 To DoorTo DEX

55 BevMax 3 5800-4 Door Diagram (Domestic & Export) To Cabinet Display 80492386xx1 Keypad 80410121xx1 Electronic lock Vend Se

56 BevMax 3 5800-4 Domestic Power & Lighting Diagram Lamp Ballast 80440071xx1 Transformer 80492514xx1 To CabinetTo Evaporator Fan BLK/BR

57BevMax 3 5800-4 Export Power & Lighting Diagram TBD

58BevMax 3 5800-4 Compressor Parts Diagram Domestic Compressor Parts BevMax 3 5800-4 Item # Part # Description 1 802,502,88x.x1 Compressor,

59BevMax 3 5800-4 AC Distribution Box Domestic Test Voltages 9 Pin J2 Output Power Connector 1st lead to Pin 2nd lead to Domes

6provided with the machine. DO NOT USE THE VENDING MACHINE UNTIL THE WORN OR DAMAGED CORD IS REPLACED. FAILURE TO COMPLY WITH THESE INSTRUCTIONS

60 PARTS LIST PARTS LIST AND DIAGRAMS...60 – 90 Machine Front View...

61MACHINE FRONT VIEW 6A 9 11 13 14 5B 5A 7 3A 4B 19 18 6B 4C 4B 4A 2 4D 17 16 1 12

62MACHINE FRONT VIEW ITEM PART DESCRIPTION DN5800-4 1 Door Assembly, Glass 800,105,95x.x1 2 Gasket, Glass Door 800,102,58x.x1 3A Top Hinge G

63 CABINET DETAIL PRODUCT AREA 32B1611131067 12 2A8 5 18

64CABINET DETAIL PRODUCT AREA ITEM PART DESCRIPTION 5800-4 5800-4 Domestic Export 1 Cabinet Assembly, Generic 657,060,20x.x3 TBD 2A Left T

65CABINET DETAIL SERVICE DOOR AREA 211410 1516104 7 11 8 517 11124 5

66CABINET DETAIL SERVICE DOOR AREA ITEM PART DESCRIPTION DN5800-4 DN5800-4 Domestic Export 1 Coin Mech Housing Assembly 647,001,00x.x3 TB

67 XY MOTOR PICKER UNIT X/Y 313412 7 28 16 9 8 22 9 21 20 20 717 24 23 11 15 16 31 18A 18B 18C 17 16 14 1519

68 XY MOTOR PICKER UNIT ITEM PART DESCRIPTION DN5800-4 1 XY Delivery System CR0002183 2 Assembly Cover Y Belt CR0001797 3 Y Motor Cover Top

69 DELIVERY (PICKER) CUP ASSEMBLY 11 1 2 21 10 5 16 14 15 17 4 712 13 19 6 19 20 9 8 19 3 22

7acceptor should cycle twice). The display on the door will briefly show the software version in use as “Software ###.## (ie 70#.#1) followed by the

70DELIVERY (PICKER) CUP ASSEMBLY ITEM PART DESCRIPTION DN5800-4 1 Assembly Delivery (Picker) Cup Assembly 647,082,70x.x3 2 Cup Base Board (Pick

71SERVICE DOOR (OUTSIDE) 3 1 4 121820255 7 8B 8B 23 9 15 14 18 17 8A 21 16 13 26 19D 19B 6 1024 27

72SERVICE DOOR (OUTSIDE) ITEM PART DESCRIPTION DN5800-4 1 Service Door Assembly, Gray (need to order item 23 separately) TBD Service Door Asse

73SERVICE DOOR (INSIDE) 1 5 10 311 25 7B 7A 6 225 35 9 15 14 10 173419232420 945 182122 8 2629 28

74 SERVICE DOOR (INSIDE) ITEM PART DESCRIPTION DN5800-4 1 Display Lens, Blue (part of top bezel assy) ** 2 Screw, Nylon Circuit Board Supp

75GATE TRAY DETAIL 8 371112 4 6 1213 14 10 9

76GATE TRAY DETAIL ITEM PART DESCRIPTION DN5800-4 1 Tray Assy., 9 Column 657,070,00x.x3 2 Chassis Tray, Tall Gate 647,071,50x.x3 3 Double Gate

77 AC DISTRIBUTION BOX Export AC Box Not Shown23 410To board To relays 20 Domestic AC Box Shown98 To Be D

78 AC DISTRIBUTION BOX ITEM PART DESCRIPTION DN5800-4 DN5800-4 Domestic Export 1 Assembly AC Distribution Box, BevMax 5800-4-4 657,070,70x.

79LIGHTING ITEM PART DESCRIPTION DN5800-4 DN5800-4 Domestic Export 1 Horizontal (Upper) Light Assembly (1 Lamp) 657,012,10x.x3 TBD

8WARNING TO AVOID THE POSSIBILITY OF A FIRE HAZARD, DO NOT STORE ANYTHING OR ALLOW DEBRIS OF ANY KIND TO ACCUMULATE IN THE BOTTOM OF THE DOOR, IN TH

80 REFRIGERATION UNIT (BevMax 3 5800-4 FIN & TUBE CONDENSER) 27 2 1018 13 1115 29A 29C 6 16928

81REFRIGERATION UNIT (BevMax 3 5800-4 FIN & TUBE CONDENSER) ITEM PART DESCRIPTION DN5800-4 DN5800-4 Domestic Export 1A Refrigeration Un

82ELECTRONICS Pepsi/Generic BM3 5800-4 New Z++ Control Board 3 1 7 5 46 7

83ELECTRONICS ITEM PART DESCRIPTION DN5800-4 DN5800-4 Domestic Export 1 BevMax 3

84 HARNESSES 82 10 1 493 6 7 1124181712 21 1623 1920 152526 22 5

85HARNESSES ITEM PART DESCRIPTION FROM/TO DN5800-4 Domestic DN5800-4 Export 1 Harness, Electronic Lock 12 pin plug to E Lock board 804,923,41x.

86LABELS / DECALS / MISC. ITEM PART DESCRIPTION DN5800-4 1 Vender Lag Bracket Kit 627,020,60x.x4 2 Thermometer 801,401,55x.x1 3 Price Sheet .3

87 SCREWS & NUTS

88SCREWS & NUTS ITEM PART NUMBER PART NAME AND DESCRIPTION A1 800,304,46x.x1 Screw, Phil Pan Head 1/4 - 20 x 1 ¼" A2 800,304,22x.x1

89WASHERS, BOLTS, & MISC. HARDWARE

9fill/dispense mode in the test menu. (see page 19 in the programming section for more information). For additional information about coin mechanism

90 WASHERS, BOLTS, & MISC. HARDWARE ITEM PART NUMBER PART NAME AND DESCRIPTION C1 800,701,56x.x1 Washer, Lock .261 ID C2 800,701,39x.x1 Was